Adaptive method for calibrating multiple temperature sensors on a single semiconductor die

ABSTRACT

A system is disclosed, including an interface to a DUT and a testing apparatus. The DUT includes a first plurality of temperature sensing circuits. The testing apparatus may store a plurality of control values. Each control value may depend on at least two calibration values of corresponding temperature sensing circuits of a second plurality of temperature sensing circuits. The testing apparatus may generate a plurality of calibration values for the DUT. Each calibration value corresponds to one of the first plurality of temperature sensing circuits. The testing apparatus may determine a plurality of test values for the DUT. The testing apparatus may calculate a probability value, and repeat generation of the plurality of calibration values upon determining that the probability value is less than a predetermined threshold value. The probability value corresponds to a likelihood that the plurality of calibration values is accurate.

The present application is a continuation of U.S. application Ser. No.14/865,149, filed Sep. 25, 2015 (now U.S. Pat. No. 10,337,932), which isincorporated by reference herein in its entirety.

BACKGROUND Field of the Invention

The embodiments herein relate to testing of integrated circuits and,more particularly, to the calibration of temperature sensors included inintegrated circuits.

Description of the Related Art

The performance of high-end integrated circuits (ICs), such as, forexample, microprocessors, has increased over the years and continues toincrease when looking at IC designs for the future. Generally speaking,the performance boost of microprocessors may be associated with higherclock frequencies (i.e., shorter clock periods) allowing moreinstructions to be executed in a given period of time and smallermanufacturing technologies that allow more complex circuits to bedesigned into a given area of a chip (i.e., higher density circuits),allowing for more functionality. These increases in processor frequencyand circuit density, however, may include increases in power consumptionand thus, may increase chip temperature and temperature variationsinside the chip.

A microprocessor operating at a high temperature with temperaturevariations across the chip may experience various issues, such as, forexample, performance degradation, leakage power increase, reducedreliability, function failures, etc. Thermal considerations, therefore,may need to be properly addressed during microprocessor chip design. Onemethod to obtain temperature information may be to place a respectivetemperature sensing circuit at several locations on the chip.Calibration of each temperature sensing circuit may be performed toimprove an accuracy of each circuit's temperature measurements.

SUMMARY

Various embodiments of systems and methods for calibrating a pluralityof temperature sensing units are disclosed. An embodiment of a systemincludes an interface configured to communicate to a device under test(DUT), and a testing apparatus. The DUT may include a first plurality oftemperature sensing circuits. The testing apparatus may be configured tostore a plurality of control values, wherein each control value of theplurality of control values is dependent upon at least two calibrationvalues of corresponding temperature sensing circuits included in asecond plurality of temperature sensing circuits. A first subset of thesecond plurality of temperature sensing circuits may be located on afirst device, and a second subset of the second plurality of temperaturesensing circuits may be located on a second device. The testingapparatus may be further configured to generate a plurality ofcalibration values for the DUT, wherein each calibration value of theplurality of calibration values may correspond to a respectivetemperature sensing circuit of the first plurality of temperaturesensing circuits. The testing apparatus may also be configured todetermine a plurality of test values for the DUT, wherein each testvalue of the plurality of test values may correspond to one or morecontrol values of the plurality of control values. The testing apparatusmay be further configured to calculate a probability value dependentupon the plurality of test values and the plurality of control values,and to repeat generation of the plurality of calibration values inresponse to a determination that the probability value is less than apredetermined threshold value. The probability value may correspond to alikelihood that the plurality of calibration values is accurate.

In a further embodiment, the first device may include a set of knowngood calibration values and the second device may include a set of knownbad calibration values. In another embodiment, to calculate theprobability value, the testing apparatus may be further configured toset the probability value between zero and one, wherein a value of zerocorresponds to minimal likelihood of an accurate calibration value and avalue of one corresponds to a maximum likelihood of an accuratecalibration value.

In an embodiment, the plurality of control values may be determineddependent upon a logistic regression probability model. In a furtherembodiment, the testing apparatus may be further configured to calculatethe probability value using a sigmoid function.

In another embodiment, the testing apparatus may be further configuredto determine each test value of the plurality of test values dependentupon two or more calibration values of the plurality of calibrationvalues. In a further embodiment, the testing apparatus may be furtherconfigured to select the two or more calibration values dependent upon aphysical proximity between their respective temperature sensing circuitsof the first plurality of temperature sensing circuits.

BRIEF DESCRIPTION OF THE DRAWINGS

The following detailed description makes reference to the accompanyingdrawings, which are now briefly described.

FIG. 1 is a block diagram illustrating an embodiment of a microprocessorintegrated circuit (IC).

FIG. 2 is a chart illustrating a possible relationship betweentemperature and a voltage level output of an embodiment of a temperaturesensing unit.

FIG. 3 is a block diagram illustrating an embodiment of a temperaturesensing unit.

FIG. 4 is an illustration of an IC indicating locations of eighttemperature sensing units.

FIG. 5 is a chart showing possible temperature versus voltage leveloutputs for each embodiment of the eight temperature sensing units inFIG. 4 .

FIG. 6 illustrates a flow chart depicting an embodiment of a method forcalibrating multiple temperature sensing units on a single IC.

FIG. 7 shows a block diagram an embodiment of an IC testing system.

While the disclosure is susceptible to various modifications andalternative forms, specific embodiments thereof are shown by way ofexample in the drawings and will herein be described in detail. Itshould be understood, however, that the drawings and detaileddescription thereto are not intended to limit the disclosure to theparticular form illustrated, but on the contrary, the intention is tocover all modifications, equivalents and alternatives falling within thespirit and scope of the present disclosure as defined by the appendedclaims. The headings used herein are for organizational purposes onlyand are not meant to be used to limit the scope of the description. Asused throughout this application, the word “may” is used in a permissivesense (i.e., meaning having the potential to), rather than the mandatorysense (i.e., meaning must). Similarly, the words “include,” “including,”and “includes” mean including, but not limited to.

Various units, circuits, or other components may be described as“configured to” perform a task or tasks. In such contexts, “configuredto” is a broad recitation of structure generally meaning “havingcircuitry that” performs the task or tasks during operation. As such,the unit/circuit/component can be configured to perform the task evenwhen the unit/circuit/component is not currently on. In general, thecircuitry that forms the structure corresponding to “configured to” mayinclude hardware circuits. Similarly, various units/circuits/componentsmay be described as performing a task or tasks, for convenience in thedescription. Such descriptions should be interpreted as including thephrase “configured to.” Reciting a unit/circuit/component that isconfigured to perform one or more tasks is expressly intended not toinvoke 35 U.S.C. § 112, paragraph (f) interpretation for thatunit/circuit/component. More generally, the recitation of any element isexpressly intended not to invoke 35 U.S.C. § 112, paragraph (f)interpretation for that element unless the language “means for” or “stepfor” is specifically recited.

DETAILED DESCRIPTION OF EMBODIMENTS

Generally speaking, a microprocessor (also referred to herein as a“processor,” a “microprocessing unit,” or “MPU”) may include one or moreprocessor cores on a single integrated circuit (IC). A processor core(or simply, a “core”) may refer to a unit of a microprocessor that iscapable of executing program instructions and processing dataindependently of other processor cores within the microprocessor, suchthat multiple cores may execute instructions concurrently. Performanceof a processing core may be impacted by a multitude of factors,including, but not limited to, microprocessor clock speed, the number ofcores in the microprocessor, and speed of the memory accesses.

Another factor that may impact performance is a temperature of themicroprocessor chip itself. Operating at higher clock frequencies and/orhigher supply voltages, the temperature of the microprocessor chip mayincrease, especially in high density designs that may be used in modernchips. Temperatures within the chip, for example, at junctions of P-typeand N-type silicon occurring in transistors (also referred to herein asjunction temperatures) may increase beyond the ambient temperaturesurrounding the packaged chip. If junction temperatures rise too high,then performance of associated transistors may degrade, possibly to apoint of failure for the chip. External components, such as heat sinksand fans, may be used in some embodiments to improve heat dissipation ofa packaged microprocessor, thereby cooling the chip off faster andallowing the microprocessor to run at a higher performance level for alonger time. Even with these external components, a microprocessor maystill generate more heat than can be dissipated in a given amount oftime.

In a multi-core microprocessor, in which two, four, or even 32 or moreprocessor cores may be included, the various cores may be operating atdifferent performance levels, which may lead to variations oftemperature across a microprocessor chip. In some cases, a portion ofthe cores may be operating at a higher performance level and thereforegenerating more heat than the remaining portion of the cores. Thesetemperature variations across the chip may cause various issues, suchas, for example, performance degradation, leakage power increase,reduced reliability, function failures, etc. To address the temperaturevariations, temperature sensing may be required at multiple locationsthroughout the microprocessor chip in order to adjust performance levelsto compensate for high operating temperatures.

Temperature sensors may be calibrated in order to compensate for processvariations during manufacturing that may cause a response curve of agiven sensor design to vary from chip to chip. Determining a respectivecalibration value for each temperature sensor on a microprocessor mayresult in each sensor providing more accurate temperature measurements.Determining a “good” calibration value (i.e., a calibration value thatresults in in a temperature response curve that meets an acceptablelevel of accuracy) versus a “bad” calibration value (i.e., does not meetthe acceptable level of accuracy) may provide a challenge in aproduction test environment. Typically, a temperature sensor is testedand calibrated by heating or cooling a device under test (DUT) to aknown temperature, comparing an output value of the sensor to anexpected value for the known temperature, and then determining acalibration value that shifts the output value closer to the expectedvalue. Production test equipment may, however, have limited capabilitiesfor holding a DUT to the known temperature during test. In addition, aspreviously stated, various areas of an IC may have differenttemperatures during operation, including operations associated with aproduction test.

Embodiments disclosed herein may provide a capability to calibratemultiple temperature sensors with an increased level of accuracy. Thecalibration capability may compensate for process and power supplyvariations, which may produce more accurate temperature sensing acrossan IC during microprocessor operation. A multicore processor is used inthe embodiments herein as an example IC. The systems and methodsdisclosed, however, may be applicable to any type of IC that includesmultiple temperature sensors.

In various embodiments, a multicore processor may include a number ofinstances of a processing core, as well as other features. One exampleof a 16-core processor is depicted in FIG. 1 . In the illustratedembodiment, processor 100 may include sixteen instances of a core,denoted as cores 101 a-p and also designated “core 0” though “core 15.”Cores 101 a-p may each include local L1 cache 102 a-p. Cores 101 a-p maybe coupled to L2 caches 120 a and 120 b through crossbar 110. Inaddition, cores 101 a-p may be coupled to memory interface 130 throughL2 caches 120 a-b. Memory interface 130 may be further coupled to L3cache 140 as well as system memory 150. It is noted that in variousembodiments, the organization of FIG. 1 may represent a logicalorganization rather than a physical organization, and other componentsmay also be employed. For example, in some embodiments, cores 101 a-pand L2 caches 120 a-b may not connect directly to crossbar 410, but mayinstead interface with the crossbar through intermediate logic. L3 cache140 and system memory may reside external to processor 100.

Cores 101 a-p may be configured to execute instructions and to processdata according to a particular Instruction Set Architecture (ISA). Inone embodiment, cores 101 a-p may be configured to implement the SPARC®V9 ISA, although in other embodiments it is contemplated that anydesired ISA may be employed, such as x86, ARM®, PowerPC® or MIPS®, forexample. Additionally, as described in greater detail below, in someembodiments each instance of core 101 may be configured to executemultiple threads concurrently, where each thread may include a set ofinstructions that may execute independently of instructions from anotherthread. In various embodiments it is contemplated that any suitablenumber of cores 101 a-p may be included within a processor, and thatcores 101 a-p may concurrently process some number of threads.

L1 caches 102 a-p may reside within cores 101 a-p or may reside betweencores 101 a-p and crossbar 110. L1 caches 102 a-p may be configured tocache instructions and data for use by their respective cores 101 a-p.In some embodiments, each individual cache 102 a-p may be implementedusing set-associative or direct-mapped techniques. For example, in oneembodiment, L1 caches 102 a-p may be 13 kilobyte (KB) caches, where eachL1 cache 102 a-p is 2-way set associative with a 13-byte line size,although other cache sizes and geometries are possible and contemplated.

Crossbar 110 may be configured to manage data flow between cores 101 a-pand the shared L2 caches 120 a-b. In one embodiment, crossbar 110 mayinclude logic (such as multiplexers or a switch fabric, for example)that allows any core 101 a-p to access any bank of L2 cache 120 a-b, andthat conversely allows data to be returned from any bank of L2 cache 120a-b to any core 101 a-p. Crossbar 110 may be configured to concurrentlyprocess data requests from cores 101 a-p to L2 cache 120 a-b as well asdata responses from L2 cache 120 a-b to cores 101 a-p. In someembodiments, crossbar 110 may include logic to queue data requestsand/or responses, such that requests and responses may not block otheractivity while waiting for service. It is noted that in variousembodiments, crossbars 110 may be implemented using any suitable type ofinterconnect network, which, in some embodiments, may correspond to aphysical crossbar interconnect.

L2 caches 120 a-b may be configured to cache instructions and data foruse by cores 101 a-p. L2 cache 120 a may be coupled to cores 101 a-h andL2 cache 120 b may similarly be coupled to cores 101 i-p. As the numberof cores 101 is increased, the size and/or number of L2 caches 120 mayalso be increased in order to accommodate the additional cores 101. Forexample, in an embodiment including 16 cores, L2 cache 120 may beconfigured as 2 caches of 3 MB each, with each cache including 8individual cache banks of 384 KB, where each bank may be 24-way setassociative with 256 sets and a 13-byte line size, although any othersuitable cache size or geometry may also be employed.

Memory interface 130 may be configured to manage the transfer of databetween L2 caches 120 a-b or external system memory in response to L2fill requests and data evictions, for example. In some embodiments,multiple instances of memory interface 130 may be implemented, with eachinstance configured to control a respective bank of external systemmemory. Memory interface 130 may be configured to interface to anysuitable type of memory, such as Fully Buffered Dual Inline MemoryModule (FB-DIMM), Double Data Rate or Double Data Rate 2 SynchronousDynamic Random Access Memory (DDR/DDR2 SDRAM), or Rambus® DRAM (RDRAM®),for example. In some embodiments, memory interface 130 may be configuredto support interfacing to multiple different types of memory.

Cores 101 a-p may be organized into groups, with the cores of each groupphysically co-located to share resources such as locally distributedpower supply signals and clock signals. In the illustrated embodiment,cores 101 a-p may be segmented into groups of four such that each groupof cores may occupy roughly one quadrant of a microprocessor chip. Eachquadrant may include one or more temperature sensing units 140 a-d.Temperature sensing units 140 a-d may monitor a junction temperature intheir respective quadrant. Monitoring may be continuous, periodic, or inresponse to a control signal asserted by a given core of cores 101 a-p.Details of embodiments of temperature sensing units will be providedbelow.

In addition to temperature sensing units 140 a-d, a given one of powermanagement units (PMU) 150 a-d may be located in each quadrant. Powercontrol circuits 150 a-d may control local distribution of power supplysignals and clock signals within each quadrant. Power control circuits150 a-d may control voltage levels of one or more power supply signalsand may control frequencies of one or more clock signals to the cores101 in a respective quadrant. Voltage levels may be adjusted by use ofvoltage regulating circuits or by selecting from multiple power supplysignals through switches or multiplexors. Similarly, clock signalfrequencies may be adjusted through use of local clock divider circuitsor by selecting from multiple clock signals through switches ormultiplexors. In some embodiments, power control circuits may receivecommands to adjust voltage levels or clock frequencies from othercomponents in processor 100, such as from one of cores 101 a-p or from acorresponding temperature sensing unit 140 a-d. In other embodiments,power control circuits 150 a-d may receive a temperature value from acorresponding temperature sensing unit 140 a-d and determine ifadjustments are necessary.

It is noted that FIG. 1 is merely an example of a multicore processor.In other embodiments, processor 100 may include network and/orperipheral interfaces. The physical structure may not be represented byFIG. 1 as many other physical arrangements may be possible and arecontemplated.

Moving to FIG. 2 , chart 200 illustrates a relationship betweentemperature and voltage in an embodiment of a temperature sensing unit,such as, for example, one of temperature sensing units 140 a-d. WaveformV_(TS) 201 may correspond to a voltage level of a temperature sensitivecircuit within a temperature sensing unit.

The voltage level of V_(TS) 201 is shown to fall as temperature rises.In other embodiments, the voltage level of V_(TS) 201 may rise alongwith temperature. In various embodiments, V_(TS) 201 may or may notchange linearly with respect to changes in temperature. V_(TS) 201 may,in some embodiments, be sensitive to changes in a voltage level of apower supply coupled to the chip. Waveform V_(TS) 201, therefore, may beassumed to occur at a given operational voltage level. V_(TS) 201 may,in some embodiments, scale proportionately with changes in the voltagelevel. The circuit for generating V_(TS) 201 may be implemented with anysuitable circuit design. For example, the circuit design may includediodes created with respective bipolar junction transistors (BJTs) usinga design known to be sensitive to temperature changes.

It is noted that the waveform of FIG. 2 is a simplified example fordemonstrating the disclosed concepts. Actual waveforms may vary due tovarious influences such operating conditions, manufacturing technologyused and processing variations during fabrication.

Turning now to FIG. 3 , a block diagram illustrating an embodiment of atemperature sensing unit is presented. Temperature sensing unit 300 maycorrespond to one instance of temperature sensing units 140 a-d.Temperature sensing unit 300 includes voltage reference 301 coupled toan input of comparator 317. Comparator 317 is further coupled tocapacitor (C) 318 and counter 320. Temperature sensing unit 300 alsoincludes control unit 310, coupled to current source 313, counter 320,and transistor (Q) 319. Clock source 340 is coupled to counter 320.

Voltage reference 301 provides an output voltage that may correspond towaveform V_(TS) 201 in FIG. 2 . Voltage generator 301 may correspond toa power supply coupled to a temperature sensitive diode, a bandgapvoltage reference, or any other suitable circuit with a predictabletemperature profile. When enabled, voltage reference 301 outputs asignal with a voltage level that corresponds to a temperature of atleast a portion of the circuit, such as, for example, a temperaturesensitive diode.

Comparator 317 outputs a digital signal with a value depending on whichof two analog input signals has a higher voltage level. The outputsignal of voltage reference 301 is coupled to an input of comparator317. The other analog input is coupled to capacitor 318. Capacitor 318is discharged when transistor 319 is turned on and current source 313 isoff. When this arrangement is swapped with current source 313 turned onand transistor 319 turned off, a voltage level across capacitor 318begins to increase. The constant current output of current source 313causes a voltage ramp to rise on the second analog input of comparator317.

While the voltage is ramping up on the second analog input of comparator317, a count value in counter 320 increments. Counter 320 increments thecount value dependent upon transitions of a clock signal from clocksource 340. In various embodiments, counter 320 may increment the countvalue in response to each rising transition, falling transition, or anytransition of the clock signal. In some embodiments, the count value mayincrement once in response to multiple transitions. In otherembodiments, counter 320 may decrement the count value from an initialvalue rather than increment the count value.

When the voltage level on the second input of comparator 317 is equal toor greater than the voltage level from voltage reference 301 on theother input to comparator 317, then the output of comparator 317transitions. The output of comparator 317 is coupled to an input ofcounter 320, such that this transition disables further increments ofthe count value.

In the present embodiment, control unit 310 manages the interaction ofvarious components of temperature sensing unit 300. Control unit 310 iscoupled to current source 313 to enable or disable an output of currentsource 313, and is also coupled to a control gate of transistor 319 toturn it on and off. Control unit 310 also enables, disables, and resetscounter 320. For example, control 310 may reset counter 320 whilecurrent source 313 is disabled and then enable counter 320 at a similartime when current source 313 is turned on. When enabled, counter 320increments the count value dependent upon the clock signal received fromclock source 340. By enabling both current source 313 and counter 320 atapproximately the same time, counter 320 may increment while the voltageramp on capacitor 318 is less than voltage reference 301 and then stopincrementing responsive to the transition of comparator 317 when thevoltage level of the voltage ramp reaches the voltage level of voltagereference 301. Counter 320 sends the count value to control unit 310,which may use the count value to determine a temperature valuecorresponding to the temperature at the location of the voltagereference 301.

It is noted that FIG. 3 is merely an example of a temperature sensingunit. In other embodiments, temperature sensing unit 300 may includeother components or components may be coupled differently. The physicalstructure may not be represented by FIG. 3 as many other physicalarrangements may be possible and are contemplated.

Moving now to FIG. 4 , a diagram of an IC indicating locations ofmultiple temperature sensing units is shown. IC 400 may correspond to aprocessor, a system on a chip, an application specific IC, or any othertype of semiconductor chip capable of supporting multiple temperaturesensing circuits. IC 400 includes eight temperature sensing circuits,labeled TS 401 through TS 408, and located at various physical locationson IC 400.

The illustration of IC 400 includes dotted lines, dividing IC 400 intofour quadrants, labeled I through IV. In the present embodiment, eachquadrant includes two respective circuits of TS 401-408 and theirplacement is not symmetrical across vertical or horizontal axes. Inother embodiments, however, any number of temperature sensing circuitsmay be placed in each quadrant, including a different number of circuitsper quadrant, and the relative location of each circuit may or may notbe symmetric with other temperature sensing circuits.

Referring back to FIG. 2 , a given temperature sensing circuit has acorresponding voltage output vs ambient temperature as demonstrated bywaveform V_(TS) 201. This relationship between voltage and temperatureis referred to herein as a “temperature profile” of a temperaturesensing circuit. The characteristics of waveform V_(TS) 201 may bealtered by the given temperature sensing circuit's location on IC 400.Accordingly, even if a same circuit design is used, each circuit of TS401-408 may have a different corresponding voltage output vs temperatureprofile.

Waveforms corresponding to each of TS 401-408 are shown in FIG. 5 .Similar to FIG. 2 , FIG. 5 illustrates the relationship between ambienttemperature and voltage for each temperature sensing circuit TS 401-408.It is noted that each temperature profile is different, no two waveformsare identical. In some instances, two or more waveforms may have asimilar shape with a similar voltage offset at each temperature. Inother instances, some waveforms may have a different slope than theother waveforms at a given temperature. Calibrating the temperaturesensing circuits may attempt to make temperature profiles more uniform.After calibration, however, some temperature sensing circuits may stillhave different temperature profiles due to location on the die, powersupply variations, influence from adjacent circuits, etc.

During operation, two temperature sensing circuits, such as, forexample, TS 403 and TS 408, might have calibrated temperature profilesthat are similar. If circuits near TS 403 are very active while circuitsnear TS 408 are idle, then TS 403 may produce an output voltageindicating a higher temperature than TS 408 for a given ambient ICtemperature. The active circuits near TS 403 may generate heat that hasmore impact on nearby TS 403 than on TS 408 on the other side of the IC.

By understanding the similarities and differences between each of TS401-408 on IC 400, a testing methodology may be utilized that assesses aquality level of calibrations made to each of TS 401-408. Generallyspeaking, IC testing includes executing a same suite of test procedureson each DUT, with each test procedure being executed in a same order. Ifthe order of test procedures is consistent from DUT to DUT, then duringtesting of each DUT, known circuits may be tested before calibration ofTS 401-408. Heat generated by previously tested circuits may bepredictable, and, therefore, impact of the generated heat may beestimated for TS 401-408 based on each temperature sensing circuit'slocation relative to the tested circuits.

For example, if a processor core located in quadrant II of IC 400 istested prior to calibration of TS 401-408, then TS 403 and TS 404 may beestimated to be at a higher temperature than the ambient temperature ofIC 400 and higher than the other temperature sensing circuits. TS 402,TS 405 and TS 407 may be estimated to be at a temperature lower than thecircuits of quadrant II, yet higher than the ambient temperature. TS401, TS 406 and TS 408 may be estimated to be close to the ambienttemperature.

Continuing the example, after an initial calibration of TS 401-408 hascompleted, resulting calibration values for each of TS 401-408 arecompared to each other and to expected results. The expected results mayinclude expected results for known good (e.g., accurate) temperaturesensor calibrations as well expected results for a known bad (e.g.,inaccurate) calibrations. Statistical analysis of the measured resultsversus the good and bad expected results allows for a determination ifthe calibrations of TS 401-408 are acceptable or not. If acceptablecalibrations are determined, then test procedures for other circuits maybe performed, if necessary. If a determination is made that one or moreof the calibration values is unacceptable, then one or more of TS401-408 may be re-calibrated and the calibration values re-assessed foraccuracy. After a predetermined number of unacceptable calibrations, theDUT may be rejected as a failed device.

It is noted that FIG. 5 and FIG. 6 are merely examples of placement oftemperature sensing units and their corresponding temperature profile.In other embodiments, characteristics of waveforms V_(TS) 511-518 may bedifferent. Other physical arrangements of temperature sensing circuitson an IC are possible and contemplated.

Turning to FIG. 6 , an embodiment of a method is illustrated forcalibrating multiple temperature sensing units on a single IC. Themethod of FIG. 6 may be applicable to a temperature sensing unit such astemperature sensing unit 300 of FIG. 3 as well as to a processor such asprocessor 100 in FIG. 1 . The method of FIG. 6 may be utilized in amanufacturing test process. Referring collectively to processor 100,temperature sensing unit 300 and the flowchart of FIG. 6 , the methodmay begin in block 601.

Control values are determined during a calibration test developmentprocess (block 602). Before a calibration test for processor 100 is usedin a manufacturing test process, data is gathered from at least oneexample of processor 100 with known good temperature sensing unitcalibration values and at least one example of processor 100 with knownbad calibration values. As used herein, a “good” calibration valuerefers to a calibration value that results in temperature measurementsby a respective temperature sensing unit that are within an acceptablerange of the actual temperature. Likewise, a “bad” calibration value, asused herein, refers to a calibration value that results in temperaturemeasurements by a respective temperature sensing unit that are outsideof the acceptable range of the actual temperature.

In some embodiments, the control values may correspond to the good andbad calibration values, themselves. In the present embodiment, controlvalues are determined based on of the good and bad calibration values.Each control value corresponds to one of a variety of statisticalcalculations using calibrations from two or more temperature sensingunits on a given processor 100. The control values may include meanvalues and/or standard deviations of calibration values from variouscombinations of two or more temperature sensing units 140 on a sameprocessor 100. For example, the control values may include mean valuesof calibration values from temperature sensing units 140 a and 140 b,from temperature sensing units 140 c and 140 d, from temperature sensingunits 140 a and 140 c, and from temperature sensing units 140 b and 140d. Other control values may include a standard deviation of alltemperature sensing units 140 on a given processor 100. Any suitablecombination of statistical values based on the calibration values oftemperature sensing units 140 may be used. Corresponding control valuesmay be generated for both the processor 100 with known good calibrationvalues and the processor 100 with known bad calibration values, therebygenerating a set of known good control values and a set of known badcontrol values.

Continuing the test development, the known good control values and theknown bad control values are used to determine coefficients for a testequation (block 603). The test equation, in the current embodiment, willbe used during a test process to determine if the temperature sensors ofa device under tests (DUT) have been adequately calibrated. In at leastone embodiment, a logistic regression process is used to develop aprobability model for the temperature sensing units 140 on a processor100. The known good and known bad control values are used in thelogistic regression process to develop the model and determine thecoefficients for the test equation.

During the test process, calibration values are generated fortemperature sensing units of a DUT (block 604). A respective calibrationvalue is determined for each temp sensing unit 140 on a processor 100that is under test. In various embodiments, each calibration value maybe determined by either measuring a temperature at a test interfacecoupled to the processor 100 under test or by forcing a temperature atthe test interface. In the present embodiment, each temperature sensingunit 140 is repeatedly measured and respective calibration values areadjusted between measurements until the measured values correspond to anexpected value corresponding to the temperature at the test interface.

Using the adjusted calibration values, test values are determined forthe DUT (block 604). In the current embodiment, test values for theprocessor 100 under test are calculated dependent upon the calibrationvalues generated in block 603. Each test value corresponds to respectivecontrol values determined during the test development, such that eachtest value has at least one corresponding control value from the knowngood control values and at least one corresponding control value fromthe known bad control values. For example, similar to the control valuesdescribed above, test values may include mean values of calibrationvalues from temperature sensing units 140 a and 140 b, from temperaturesensing units 140 c and 140 d, from temperature sensing units 140 a and140 c, and from temperature sensing units 140 b and 140 d.

A probability value corresponding to a likelihood that the temperaturesensing units in the DUT include accurate calibration values isdetermined (block 606). The test values for the DUT are placed in thetest equation derived during the test development and the equation isevaluated to produce the probability value. The probability value mayrange from 0 to 1, with 0 corresponding to minimal likelihood that thecalibration values are accurate and 1 corresponding to maximumlikelihood of accurate calibration values. The probability value may bedetermined using a sigmoid function, such as represented by equation 1.

$\begin{matrix}{P = \frac{1}{1 + e^{- Z}}} & (1)\end{matrix}$

The probability value ‘P’ is dependent upon the value of exponent ‘Z’.‘Z’ is determined as a summation of individual products of eachcoefficient and the corresponding test value, as shown by equation 2.Z=Σ _(i=0) ^(i=N) C[i]*TV[i]  (2)

Variables in equation 2 include the number of test values (N), each ofthe coefficients (C[i]), and each of the corresponding test values(TV[i]). The result ‘Z’ is placed into equation 1 resulting in aprobability value between 0 and 1.

Further operation of the method is dependent upon the probability value(block 607). The probability value is compared to a threshold valueestablished during the test development. The threshold value is selectedsuch that a processor 100 with a probability value greater than thethreshold value has calibrated temperature sensing units 140 that meetor exceed an acceptable level of accuracy when measuring a temperature.If the probability value is greater than the threshold value, then themethod ends in block 610. Otherwise, the method moves to block 608 torepeat the calibration process.

If the probability value does not exceed the threshold value, thecalibration values are regenerated for temperature sensing units of theDUT (block 608). In the present embodiment, the probability valuecorresponds to a likelihood of all temperature sensing units 140 beingaccurately calibrated. Accordingly, if the probability value does notexceed the threshold value, then the calibration values for each oftemperature sensing units 140 are re-generated and a new probabilityvalue is calculated. In some embodiments, the calibration values may notbe re-generated and the DUT is instead rejected as a failed unit. Inother embodiments, a number of times the probability value does notexceed the threshold value may be tracked and re-generation of thecalibration values may be limited to a predetermined number of times.After regenerating the calibration values, the method returns to block605 to determine new test values.

The method of FIG. 6 is merely an example. Although the operationsillustrated in method in FIG. 6 are depicted as being performed in asequential fashion, in other embodiments, some or all of the operationsmay be performed in parallel or in a different sequence. The illustratedmethod refers to the probability value exceeding the threshold value tobe accepted. In other embodiments, the probability value may have tomeet or exceed the threshold value to be accepted.

Moving to FIG. 7 , a block diagram of an embodiment of an IC testingsystem is illustrated. IC tester 700 includes tester processor 701coupled to tester memory 703, and to test interface 705. A device undertest (DUT) 710 is coupled to test interface 705. IC tester 700 mayimplement a testing method, such as, for example, the method of FIG. 6 .

Tester processor 701 executes and controls a test process fordetermining if DUT 710 is an acceptable device to sell or use in alarger product, or if DUT 710 should be rejected and discarded. Testerprocessor 701 may correspond to a general purpose processor, anapplication specific integrated circuit (ASIC), a programmable logicarray (PLA), or any suitable device capable of executing instructions ofa test program. In the illustrated embodiment, tester processor 701executes a test program stored in tester memory 703.

Tester memory 703 stores one or more test programs and associated testpatters for generating input stimuli and expected output values. Testermemory 703 may include a non-transitory, computer accessible storagemedium for storing instructions of a test program. In some embodiments,tester memory may include a combination of volatile and non-volatilememory for storing test programs and test patterns. In otherembodiments, tester memory may include just volatile memory and testprograms and vectors are copied into test memory 703 before DUT 710 istested. In addition to the test program and test vectors, other dataassociated with testing DUT 710 is stored in test memory 703, includingvalues and measurements from DUT 710, such as, for example, calibrationvalues for temperature sensing units.

In the present embodiment, test interface 705 provides an electricalconnection to the pins or terminals of DUT 710. Test interface 705includes any suitable number of relays, power supplies, clock sources,analog and/or digital signal generators, and analog and/or digitalcomparators. Execution of commands in the test program causes testerprocessor 701 to send commands to test interface 705 resulting inappropriate stimuli to be applied to DUT 710 and enabling monitoring ofoutputs from DUT 710 resulting from the stimuli. Comparison of theoutputs to expected outputs indicated by test patterns may determine ifa given DUT 710 passes or fails the test program.

Test interface 705, in the current embodiment, includes temperaturecontrols allowing DUT 710 to be placed at a known ambient temperature.In some embodiments, precise control of the ambient temperature may notbe accurate enough for calibrating temperature sensing units in DUT 710.In such embodiments, a method, such as the method of FIG. 6 , may beused to improve temperature calibration results.

It is noted that IC tester 700 of FIG. 7 is merely an example. Invarious embodiments, an IC testing system may have more components thanillustrated. For example, embodiments of IC tester 700 may additionallyinclude displays and user input devices such as keyboards and mice, usedto select a test program for a given type of DUT 710.

Although specific embodiments have been described above, theseembodiments are not intended to limit the scope of the presentdisclosure, even where only a single embodiment is described withrespect to a particular feature. Examples of features provided in thedisclosure are intended to be illustrative rather than restrictiveunless stated otherwise. The above description is intended to cover suchalternatives, modifications, and equivalents as would be apparent to aperson skilled in the art having the benefit of this disclosure.

The scope of the present disclosure includes any feature or combinationof features disclosed herein (either explicitly or implicitly), or anygeneralization thereof, whether or not it mitigates any or all of theproblems addressed herein. Accordingly, new claims may be formulatedduring prosecution of this application (or an application claimingpriority thereto) to any such combination of features. In particular,with reference to the appended claims, features from dependent claimsmay be combined with those of the independent claims and features fromrespective independent claims may be combined in any appropriate mannerand not merely in the specific combinations enumerated in the appendedclaims.

What is claimed is:
 1. A system, comprising: an interface configured tocommunicate with a device under test (DUT), wherein the DUT includes afirst plurality of temperature sensing circuits; and a testing apparatusconfigured to: store a plurality of control values that are based on aplurality of calibration values from a second plurality of temperaturesensing circuits included in a plurality of control devices, differentfrom the DUT; generate a plurality of calibration values for respectiveones of the first plurality of temperature sensing circuits; generate aprobability value based on the plurality of calibration values and theplurality of control values, wherein the probability value correspondsto a likelihood that the plurality of calibration values satisfies aparticular level of accuracy; in response to a determination that theprobability value fails to reach a threshold probability value,regenerate the plurality of calibration values; and in response to adetermination that the probability value reaches the thresholdprobability value, calibrate, using the plurality of calibration values,the first plurality of temperature sensing circuits.
 2. The system ofclaim 1, wherein the plurality of control values includes at least oneknown good control value included in a known good device in theplurality of control devices.
 3. The system of claim 1, wherein theplurality of control values includes at least one known bad controlvalue included in a known bad device in the plurality of controldevices.
 4. The system of claim 1, wherein to calculate the probabilityvalue, the testing apparatus is configured to determine a test valuethat is based on at least two of the plurality of calibration values. 5.The system of claim 4, wherein to calculate the probability value, thetesting apparatus is further configured to compare the test value to atleast one of the plurality of control values.
 6. The system of claim 1,wherein the testing apparatus is further configured to, in response tothe determination that the probability value fails to reach thethreshold probability value: regenerate the probability value using theregenerated calibration values; and increment a count value.
 7. Thesystem of claim 6, wherein the testing apparatus is further configuredto reject the DUT in response to a determination that the count valuereaches a threshold count value.
 8. A method comprising: establishing,by a testing apparatus, a plurality of control values based a pluralityof calibration values for a first plurality of temperature sensingcircuits included in a plurality of control devices; generating, by thetesting apparatus, a plurality of calibration values for respective onesof a second plurality of temperature sensing circuits on a device undertest (DUT); generating, by the testing apparatus, a probability valuebased on a particular subset of the plurality of calibration values andthe plurality of control values, wherein the probability valuecorresponds to a likelihood that the plurality of calibration values isaccurate based on a threshold probability value; and in response todetermining that the probability value reaches the threshold probabilityvalue, calibrating, by the testing apparatus utilizing the plurality ofcalibration values, the second plurality of temperature sensingcircuits.
 9. The method of claim 8, wherein a first control device ofthe plurality of control devices includes a plurality of known goodcalibration values and a second control device of the plurality ofcontrol devices includes a plurality of known bad calibration values.10. The method of claim 8, further comprising: generating, by thetesting apparatus, a different probability value based on a differentsubset of the plurality of calibration values and the plurality ofcontrol values; and in response to determining that the differentprobability value fails to reach the threshold probability value:regenerating the plurality of calibration values; regenerating thedifferent probability value using the regenerated calibration values;and incrementing a count value.
 11. The method of claim 10, furthercomprising rejecting the DUT in response to determining that the countvalue reaches a threshold count value.
 12. The method of claim 8,further comprising calculating the probability value based on a sigmoidfunction.
 13. The method of claim 8, further comprising determining theprobability value based on two or more calibration values of theplurality of calibration values.
 14. The method of claim 13, furthercomprising selecting the two or more calibration values based on aphysical proximity between their respective temperature sensing circuitsof the second plurality of temperature sensing circuits.
 15. Anon-transitory, computer-accessible storage medium having programinstructions stored therein that, in response to execution by a computersystem, causes the computer system to perform operations comprising:storing a plurality of control values that are based on a plurality ofcalibration values for a first plurality of temperature sensing circuitsincluded in a plurality of control devices; generating a plurality ofcalibration values for respective ones of a second plurality oftemperature sensing circuits on a device under test (DUT); calculating aprobability value based on the plurality of calibration values and theplurality of control values, wherein the probability value correspondsto a likelihood that the plurality of calibration values meets aparticular level of accuracy; regenerating the plurality of calibrationvalues in response to determining that the probability value fails toreach a threshold probability value; and in response to determining thatthe probability value reaches the threshold probability value,calibrating, using the plurality of calibration values, the secondplurality of temperature sensing circuits included in the DUT.
 16. Thenon-transitory, computer-accessible storage medium of claim 15, whereina first control device of the plurality of control devices includes aplurality of known good calibration values and a second control deviceof the plurality of control devices includes a plurality of known badcalibration values.
 17. The non-transitory, computer-accessible storagemedium of claim 15, wherein the plurality of control values aredetermined based on a logistic regression probability model.
 18. Thenon-transitory, computer-accessible storage medium of claim 15, whereinthe operations further comprise calculating the probability value basedon a sigmoid function.
 19. The non-transitory, computer-accessiblestorage medium of claim 15, wherein the operations further comprise, inresponse to determining that the probability value fails to reach thethreshold probability value: regenerating the probability value usingthe regenerated calibration values; and incrementing a count value. 20.The non-transitory, computer-accessible storage medium of claim 19,wherein the operations further comprise rejecting the DUT in response todetermining that the count value reaches a threshold count value.